INTERVIEW
Oleg Kostin is a regular speaker at GBC conferences and he will attend the upcoming event in Kazan together with Igor Yesin, Chairman of the Board of the NIIC company.
“Schekinazot” company located near Tula is planning to invest $1,5 billion in construction of urea and ammonia plant.
Expecting the inaugural international Downstream Tatarstan conference GBC talked to Oleg Kostin, Director General of the NIIC (Research & Design Institute of Urea and Organic Synthesis Products). He answered to few questions regarding business potential of gas chemical industry and engineering sector in Russia and Tatarstan.
NIIC is a research institute with long history and one of the leading engineering companies involved in many petrochemical projects in Russia, and in Tatarstan in particular.
1. How do you see future development of the Russian gas chemical industry?
On today’s highly competitive international gas market, deeper gas processing is becoming a well-felt need. And this is why, in my opinion, Russian gas chemical industry has a great future.
This view is supported by the fact that more and more companies start thinking on how to diversify their activities, and come to us for expert review of prospective gas processing areas. They include both experienced gas processors and those who, until recently, mostly operated in the field of gas production.
Our company does not only handle different stages of its core activity – carbamide production – but also conducts other operations such as the production of ammonia, methanol, nitric acid, ammonia nitrate, GTLs, carbamide-ammonia mixture, compound fertilizers, melamine. Companies have different criteria to assess the appeal of gas processing areas but the very fact that they are ready to take on new production challenges says that the Russian gas chemical industry is moving forward.
2. What major projects is your company currently working on?
Right now NIIC (Research & Design Institute of Urea and Organic Synthesis Products) is handling a number of large projects.
We are completing the construction of ammonia and carbamide production units in Cherepovets, designing an ammonia/carbamide/melamine production unit in Gubakh, a methanol production unit in Schekino, and a polyacrylamide production unit in Saratov, revamping the existing carbamide production capacities in Novomoskovsk, Veliky Novgorod and Togliatti. We have also started a turnkey project on construction of a nitric acid production unit in Cherepovets, as well as a number of other projects.
The above projects include both the production units we are well familiar with, and new ones that do not pertain to our core activities. Long story short: we are not standing still.
3. In your opinion, what makes major upgrade/construction projects successful in Russia?
DEMAND
We can go on talking about process performance, but the bottom line is – a project is successful when it brings money. That’s why correct selection of a growth direction is of crucial importance to new enterprises.
ENERGY EFFICIENCY
Implementation of cost-saving solutions, and capital capacity of the production, since these things define cost efficiency of a project to a large extent.
TIME
Market for any product develops in cycles, and there is a considerable time lag between these cycles – sometimes it’s even longer than a new plant construction period. Which means that, to start producing when the market is on the rise, and to gain maximum profit, you have to start investing when the market is in decline – and that’s not an easy decision to make.
HUMAN RESOURCES
Any facility is designed, built and managed by people. In this context Tatarstan provides most favorable conditions, and there has been accumulated enormous experience regarding the implementation of projects, some of them involving our company.
4. NIIC closely works with global technology licensors. Why can’t overseas licensors work in our country on their own, without cooperating with local engineering companies like yours?
Indeed, most of foreign companies don’t do engineering to the extent required to pass Project Appraisal and obtain a construction permit.
First of all, to develop design documentation – a set of documents submitted for Project Appraisal – you need to know the Russian regulatory framework pertinent to the project which is not very obvious and sometimes inconsistent. And even if you re familiar with the local norms, obtaining a design license will require certification of the employees involved, which a foreign company will hardly be willing to do. Besides, development of design documentation should comply with all of the regulatory provisions, some of them being very specific (Extreme Operating Conditions, HSE, Feasibility Study, Engineering Measures for Emergency Situations and Civil Defense, and others), which means the documentation should consider infrastructural solutions that would align the facility under construction with the existing premises.
That’s why, for a foreign contractor/licensor, deep diving into Russian regulatory environment would cost significantly more than for a local engineering firm. Therefore, this kind of cooperation is mutually profitable: licensor provides basic design, a primary and key part of the documentation containing universal and standardized data whereas a Russian company applies its experience and adapts the project to the requirements of the Russian legislation. This being said, each company minimizes their financial and time expenses.
5. As we approach Downstream Tatarstan conference that will be held in Kazan on September 4-5, we would like to ask about your expectations from the participation in this event and the prospects this region might have for your business.
Tatarstan has always been a very attractive region in terms of business development. It’s not only about design though. You have it all: ambitions, people, capacity. I’m positive that there will be built more than one state-of-the-art facility in the republic, and we will be a part of it.
We trust that the successful experience we acquired over the course of the “Ammonia” nitrogen unit construction, where we built utilities on a turnkey basis, will enable further fruitful cooperation with the enterprises of your region.
As for the conference, it is a milestone event that helps to establish business contacts and maintain existing partnerships.